News|Articles|March 3, 2026

John Crane Completes Gas Imaging Survey to Reduce Fugitive Emissions

Author(s)James Cook
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Key Takeaways

  • Quantitative optical gas imaging enabled localization across fittings, seals, inspection points, and flanges, converting previously hard-to-detect fugitive emissions into actionable, quantified leak-rate data.
  • Estimated solvent losses from measured leaks exceeded $194,000 annually, supporting a maintenance business case that links emissions reduction, reliability gains, and operational efficiency to clear economic value.
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Optical gas imaging visualizes and quantifies emissions that are typically difficult to detect, allowing customers to protect process efficiency, environmental objectives, and employee safety.

John Crane recently executed a quantitative optical gas imaging (QOGI) survey for a top food-industry producer, focusing on a critical extractor used in vegetable oil production. The company’s imaging technology helped engineers identify 22 potential leak points across numerous fittings, seals, inspection points, and flanges. Nine leaks were quantified at a combined rate of approximately 16 kg/hr, providing the customer with data-driven insights for maintenance and repair work.

The QOGI survey resulted in opportunities to reduce fugitive emissions, improve reliability, and strengthen operational efficiency upon implementing corrective maintenance actions. Based on the customer’s value for hydrocarbon solvent use, the quantified leaks represented an estimated annual material loss of over $194,000 if left unmitigated. The survey was completed at a fraction of the potential material savings, demonstrating strong ROI and the value of early detection and targeted maintenance.

“This project demonstrates how advanced diagnostics can support more reliable and sustainable food production processes,” said Philippe Lambert, Vice President of Commercial and Service, John Crane. “QOGI provides customers with clear visibility of loss mechanisms, allowing them to target repairs effectively and validate the impact of maintenance over time.”

The customer’s response has been highly positive and, following the initial survey, additional QOGI inspections have been completed at a second facility using similar equipment. Repeat surveys at both locations are scheduled for early 2026 to validate maintenance effectiveness and support sustained performance improvements. The survey’s success also piqued interest from colleagues in other regions, who are now exploring similar programs within their operations.

Optical gas imaging visualizes and quantifies emissions that are typically difficult to detect via traditional methods, allowing customers to protect process efficiency, support environmental objectives, and bolster employee safety. QOGI falls under John Crane’s Performance Plus modular service framework within the Asset Condition Management category, helping customers make informed, data-led maintenance decisions.

This successful survey underscores the growing relevance of QOGI within the food industry, where hydrocarbons and solvents play a key role in production processes. Used in a structured Managed Reliability approach, routine QOGI monitoring supports improved maintenance planning, operational resilience, and minimized risk.

Geothermal Sealing

In February 2026, John Crane was contracted to support a next-generation geothermal power generation project in the United States: The company will supply a comprehensive portfolio of sealing technologies for high-performance turbomachinery applications, including wet seals, separation seals, couplings, and dynamic testing services. These components and services will ensure operational reliability and safety in a technically demanding environment, in which performance, precision, and uptime are vital.

Project management and engineering teams will support the technology’s delivery and installation, with a primary focus on execution, testing, and long-term operational reliability. The project falls under an advanced geothermal development designed to provide reliable, carbon-free baseload power using drilling techniques and modern surface power generation technology. It will help to unlock geothermal energy at scale, in addition to supporting long-term decarbonization and energy security through continuous power generation.

Artemis II Mission

Also in February 2026, John Crane and other Smiths Group businesses agreed to deliver various technologies to support NASA’s Artemis II space mission, scheduled to launch in February 2026. The company is supplying highly specialized filtration sieves for the vessel’s propellant management devices, which separate liquid and gas phases in propellant tanks to enable effective and reliable thrust in low-gravity environments.