Whitepapers

Gas turbines draw enormous volumes of air and the contaminants air carries—sand, dust, salt, and moisture. These elements corrode internal metal parts, and lead to unplanned outages. Because ambient conditions vary widely from one location to another, a filtration approach suited to one site can fail at another, producing pressure differential spikes and lost output. This eBook brings together filtration and rotating-equipment insights to explain why intake filtration must be matched to each site's environment. It examines Life Cycle Cost (LCC) analysis, coalescers, cartridge filters, findings from MTRs (mobile test rigs) deployed across four global environments, and the capital expenditure (CapEx) trade-offs of refurbishing versus replacing aging gas turbines. It also highlights how fouling, degradation, and the surge curve affect turbocompressor efficiency and reliability.

What if you could see exactly how hard your critical rotating equipment is working before problems surface? In this conversation with TurboMachinery International, Emmet Stiff, Business Development Manager at Regal Rexnord, dives into the practical value of torque monitoring. He explains why measuring torque on both input and output shafts matters, what types of torque can be captured, and how accurate real-time measurements truly are. Real-world applications demonstrate where coupling-based torque monitoring has delivered measurable benefits, all while breaking down how these systems are integrated into both new and existing equipment from a mechanical, electrical, and digital standpoint. By utilizing torque data, operators and engineers can make smarter decisions and support more reliable operations.

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When renewables take priority on the grid, gas turbines must start fast, ramp hard, and run low, or risk forfeiting revenue entirely. Luca Buzzoni, Head of Service Engineering at Ansaldo Energia, explains how coordinated hardware upgrades, advanced controls, and digital monitoring are enabling existing gas turbine fleets to meet the flexibility demands of modern, renewable-heavy grids. Buzzoni details how combustion system enhancements, hot-gas-path component improvements, and purpose-built predictive algorithms work together to reduce minimum environmental load, increase cycling capability, and sustain reliability without sacrificing long-term asset value. Download this Dedicated Dialogue for the full conversation!

Turbomachinery assets are often critical and complex to monitor, but costly to operations if unplanned shutdowns or prolonged performance issues occur. Leading industrial companies are broadening and digitalizing their approach to leverage data and AI/ML effectively to advance the real-time monitoring of these assets. This article reviews tools and techniques that the best-in-class leaders are deploying to reduce unplanned downtime, reduce maintenance costs, and improve sustainability of assets.

Case Study - Greene Tweed's Arlon® 4020 PEEK labyrinth seals significantly improved the efficiency of MAN Energy Solutions' centrifugal compressors, leading to substantial energy savings. The seals, featuring a flexible tooth design and made from durable, corrosion-resistant materials, reduced inter-stage leakage and optimized thermal expansion. Laboratory and field tests revealed 1-1.5% efficiency gains, aligning with theoretical predictions. After nearly nine years of operation, the seals demonstrated excellent long-term performance with minimal wear or degradation. These efficiency improvements resulted in lifecycle cost savings of approximately $300,000 for a typical compressor, offering both financial and environmental benefits.

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John Crane delivers turbomachinery solutions that reduce GHG emissions and increase efficiency. We are committed to achieving net zero for Scopes 1, 2 & 3 by 2050.

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John Crane’s products address the needs of the power generation industry, delivering increased reliability and efficiency, resulting in greater plant productivity.

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EnergyLink International, a global leader in Selective Catalytic Reduction (SCR) systems and supplier for simple cycle gas turbines, aims to reduce the high parasitic electricity load and costs associated with vaporizing and injecting ammonia. Learn more about the key features and benefits of this revolutionary system.